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Motion™

Physical AI Managed Operations

Operate the physical world — digital twins, simulation and robotic fleets, on availability and throughput SLAs. Motion™ is the greenfield no pure-play owns yet: managed operations for the physical economy. We build and operate digital twins, generate simulation and synthetic data, orchestrate multi-OEM robotic fleets and run industrial AI — capturing value in software and fleet management, not hardware, and pricing on uptime and throughput. It connects to your incumbent PLM, MES, twin and historian platforms on an ISA-95 / IEC 62264-layered, IEC 62443-zoned topology — your systems stay authoritative, with physical actions human-gated.

~30%
lower planning cost
Days
simulation cycle
SLA
robot availability
Opex
not capex

What you get & what it delivers

Bold deliverables. Measurable benefits.

Key deliverables

  • Live digital twins of plants, warehouses, grids and networks (Omniverse)
  • Simulation & synthetic data for training and sim-to-real validation
  • Multi-OEM robotic fleet orchestration and RaaS managed operations
  • Industrial AI & computer vision for quality, safety and defect detection
  • Predictive maintenance and asset-performance management

Business benefits

  • ~30% lower planning cost, twin-led
  • Simulation cycles in days, not weeks
  • SLA-backed robot availability and throughput
  • Unplanned downtime reduced via prognostics
  • Value captured in software + fleet, not hardware — opex, not capex

Outcomes, visualized

The numbers we target.

Indicative ranges — 2025–26 estimates and planning targets. Actual outcomes are scoped and contracted per engagement.

Physical-operations gains

Indicative twin-and-fleet outcomes for one facility/line

Planning cost–30%
Fleet utilization
Unplanned downtime

Speed & coverage

Indicative operating posture at steady state

Simulation cycleDays
Robot availabilitySLA-backed
Defect escape

Offering portfolio

Six managed offerings — each sold as an outcome.

Every offering runs on the Coventa control plane with bounded autonomy and human escalation, priced on outcomes rather than staff.

Digital Twin Build & Operate

Live digital twins of factories, warehouses, grids and logistics networks on NVIDIA Omniverse.

  • Twin build & integration
  • Real-time telemetry binding
  • Scenario planning
  • Layout & flow optimization
  • Operate & maintain the twin
Outcome KPIs: Planning cost ↓; Simulation cycle-time ↓; Throughput ↑
Pricing: Build + operate subscription
Key integrations: NVIDIA Omniverse, PLM/MES, IoT platforms

Simulation & Synthetic Data

Scenario simulation and synthetic-data generation to train and validate physical-AI systems.

  • Synthetic data pipelines
  • Scenario & edge-case generation
  • Sim-to-real validation
  • Safety case simulation
  • Model training support
Outcome KPIs: Training data cost ↓; Model robustness ↑; Faster validation
Pricing: Per-scenario / managed sim
Key integrations: NVIDIA Cosmos/Isaac, Omniverse

Multi-OEM Robotic Fleet Orchestration

Unify and orchestrate robots across OEMs — task allocation, traffic and coordination.

  • OEM-agnostic control layer
  • Task allocation & scheduling
  • Traffic & safety coordination
  • Fleet analytics
  • OTA & lifecycle
Outcome KPIs: Fleet utilization ↑; Throughput ↑; Downtime ↓
Pricing: Per-robot orchestration + SLA
Key integrations: Robot OEM APIs, WES/WMS, MQTT

Robotics-as-a-Service (RaaS) Managed Ops

Run robotic operations end-to-end with an availability and throughput SLA — opex, not capex.

  • Deploy & commission
  • 24/7 remote monitoring
  • Maintenance & spares
  • Performance optimization
  • Outcome SLAs
Outcome KPIs: Robot availability; Cost per pick/move; Throughput guarantee
Pricing: RaaS subscription + throughput SLA
Key integrations: Robotics OEMs, MES/WMS, IoT

Industrial AI & Computer Vision

Vision-based quality inspection, safety monitoring and defect detection on the line.

  • Defect & anomaly detection
  • Worker safety monitoring
  • Edge deployment
  • Closed-loop to MES
  • Continuous retraining
Outcome KPIs: Defect escape ↓; Safety incidents ↓; Yield ↑
Pricing: Per-line / per-camera managed
Key integrations: Edge GPUs, MES, cameras, PLCs

Predictive Maintenance & Asset Performance

Prognostics and asset-performance management that prevent failures before they happen.

  • Condition monitoring
  • Failure prediction
  • Maintenance optimization
  • Spares & work-order orchestration
  • APM dashboards
Outcome KPIs: Unplanned downtime ↓; Maintenance cost ↓; Asset life ↑
Pricing: Per-asset + uptime gain-share
Key integrations: Historians, CMMS/EAM, IoT/OT

Prove it in weeks

Flagship POC — Digital Twin + Robotic Fleet

An 8–12 week proof that a twin-plus-simulation loop can lift throughput and uptime for one facility or line under human supervisory control.

Physical Assets

Scope one facility, line or robotic cell with its assets and constraints.

Sense

Bind IoT, vision and telemetry into a unified real-time data feed.

Digital Twin

Stand up the Omniverse twin mirroring the live operation.

Simulate

Generate scenarios and synthetic data to test changes safely.

Orchestrate

Coordinate the multi-OEM fleet and workflows from the twin.

Optimize

Apply predictive maintenance and flow optimization.

Operate

Run to an availability/throughput SLA with human supervisory control.

Commercial models

Priced on outcomes — never per FTE.

Outcome pricing

Pay per resolved, prevented or processed unit — or per SLA met. Never per FTE.

Consumption

Usage-based for data-, model- and compute-intensive offerings.

Gain-share

Shared upside on a measurable business KPI — cost takeout, throughput, quality.

Platform fee

Covers the control plane, governance and continuous evals.

Explore the portfolio

Other Coventa service lines

You pay for outcomes, not headcount.

Let's scope a flagship Motion™ POC against one of your queues, workflows or lines — and prove the unit economics on your own estate.